Geothermal drilling in multi-fractured formations often faces a significant
challenge, namely loss circulation, which can impede drilling progress. This study
presents an analysis of an aerated drilling operation conducted on a geothermal well
in Field XX, located in a multi-fractured zone in West Java. The primary objective
of implementing aerated drilling is to mitigate total loss circulation issues by
reducing the Equivalent Circulating Density (ECD), thereby achieving a hydrostatic
pressure lower than the formation pressure and enhancing cuttings lifting
capability. Aerated drilling was applied to the 12-1/4” and 9-7/8” sections,
particularly after encountering Total Loss Circulation (TLC) at a depth of
approximately 2,530 mMD. Operational results indicate that aerated drilling
successfully reached the well's Total Depth (TD) of 3,004 mMD despite persistent
total loss circulation conditions. The method proved effective in enhancing drilling
efficiency, achieving a maximum Rate of Penetration (ROP) of 13.1 m/hour in the
9-7/8” section. The enhanced ROP enabled the completion of drilling in 39.77 days,
15.23 days ahead of the 55-day schedule, resulting in cost savings of 1.6 million
USD. Therefore, it is expected that this study will provide in-depth insights into the
potential of aerated drilling as a sustainable solution within the geothermal industry.
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