Composite materials are widely used in lightweight structural applications because
of their high sti!ness and strength-to-weight ratio. However, predicting their
nonlinear progressive damage remains challenging due to interacting mechanisms
across length scales, including matrix plasticity, fiber–matrix debonding, transverse
cracking, and interlaminar delamination. This dissertation develops a Direct
FE2 multiscale framework to predict the progressive damage behavior of
thermoplastic glass-fiber-reinforced impact polypropylene composites. First, the
role of unit-cell configuration in transverse cracking is investigated, showing that
inter-fiber spacing and fiber arrangement strongly influence damage initiation,
growth, and energy dissipation beyond fiber volume fraction alone. Then, the
strain-rate dependence of the impact-modified polypropylene matrix is incorporated
through a Johnson–Cook-type formulation. Finally, the framework is applied
to micro-three-point bending under quasi-static and low-velocity impact loading,
successfully reproducing the experimental response and damage sequence of
transverse cracking followed by interlaminar delamination.
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